It's processing 4sets 2.7m drum diameter heavy duty scrubber trommel for washing sticky clay
Structure Composition
The cylinder washing machine consists of several key components:
Cylinder Body: The main working part, divided into a pulping section and a screening section. Lined with wear-resistant rubber, it prolongs service life and provides an effective scrubbing environment for ores.
Supporting Components: Typically composed of four towing wheels to stably support the rotating cylinder.
Transmission Device: Includes a motor, speed reducer, coupling, small gear, and large gear. The motor drives the speed reducer, which turns the cylinder at low speed via the gear system.
Feeding Device: Located at one end of the cylinder, it conveys ores with clay and stone powder into the rotating drum.
Discharging Device: Includes a lifter and a double-layer conical screen. Cleaned ores are lifted by the lifter into the screen, which separates them into coarse, medium, and fine grades.
Washing Device: High-pressure water nozzles (with a pressure of 196–294 kPa) inside the cylinder perform forward or reverse flushing to remove soil and impurities from the ore surface.
Working Principle
Ores containing clay and stone powder enter the rotating cylinder from the feeding port. The angled wear-resistant rubber liners inside the cylinder lift and drop the ores repeatedly as they move from the inlet to the outlet, undergoing multiple cycles of scrubbing. During this process, water (fed in the same or opposite direction) flushes the materials, effectively separating valuable minerals from clay and soil. The well-dispersed, slurry-like materials are transported to the tail end of the cylinder and discharged to the conical screen via an overflow port. The screen rejects oversize materials and sends the undersized slurry to subsequent beneficiation equipment.
Performance Characteristics
High Processing Capacity: Capable of handling large volumes of ore, meeting the production needs of mines of various scales.
Efficient Washing: The long cylindrical design ensures prolonged material retention time, achieving thorough dispersion and a washing efficiency of approximately 98%.
Robust Structure: The cylinder uses thickened steel plates, heavy-duty bearings, gears, and towing wheels, ensuring high strength and long-term stable operation.
Stable Operation: Driven by a high-power motor and gear system, it operates with low failure rates, requires minimal supervision, and has long-wearing parts.
Large Feed Size: Accepts feed particles up to 230 mm, reducing the need for pre-crushing and lowering production costs.
Application Fields
Mining Industry: Widely used in metal and non-metal mines (e.g., alluvial gold, silica, lead-zinc, fluorite, copper, iron ore) for ore washing and classification to improve ore grade.
Metallurgy Industry: Preprocesses ores by removing clay and impurities, providing high-quality raw materials for smelting.
Building Materials Industry: Processes aggregates like river pebbles, granite, basalt, limestone, and quartz to produce construction and road sands meeting quality standards.
Hydropower Industry: Washes and classifies sand and gravel for concrete mixing plants in hydropower projects, ensuring aggregate quality for concrete.
Rotary Scrubber
Screen Body
The Polyurethane screen with put on the Screen Body.
